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![]() | ENGR480 2010 Flashlight Assembly Sys #1 The ENGR480 Manufacturing Systems class at Walla Walla University School of Engineering worked in teams of 4 or 5 for ten weeks to design and build a new single-cell LED flashlight and an automation system for assembling the flashlights. The flashlights use a Cree XRE LED and one LiFePO4 lithium cell, with a Hall effect switch and magnet to turn the LED on and off. The flashlight bodies were machined from aluminum bar stock with a Mori Seiki DuraTurn 2050 CNC lathe. Team #1 used pneumatic pick & place methods (hard automation), with an AutomationDirect PLC, Robohand rotary cylinders, Animatics Smartmotors, Robohand SLA linear slides, and various other pneumatic components. Photo and prox sensors were from AutomationDirect. They succeeded in completing stations for all the steps of assembly except the final step of screwing the body of the flashlight to the nose. engr.wallawalla.edu doyouthinklikeanengineer.com Video footage by Chris Rasmussen, editing by Tim Rasmussen 2010年09月07日再生回数 300 |
![]() | ENGR480 2010 Flashlight Assembly Sys #2 The ENGR480 Manufacturing Systems class at Walla Walla University School of Engineering worked in teams of 4 or 5 for ten weeks to design and build a new single-cell LED flashlight and an automation system for assembling the flashlights. The flashlights use a Cree XRE LED and one LiFePO4 lithium cell, with a Hall effect switch and magnet to turn the LED on and off. The flashlight bodies were machined from aluminum bar stock with a Mori Seiki DuraTurn 2050 CNC lathe. Team #2 used two Motoman MH5L assembly robots with custom end effector tooling to assemble the flashlight components. End effector tooling consisted of Robohand grippers and various vacuum, pneumatic actuated, and magnetic devices. An PLC from AutomationDirect coordinated the activities of the two robots. Sensors from AutomationDirect made sure parts were ready before picking. All steps of assembling the flashlight were successfully automated. engr.wallawalla.edu doyouthinklikeanengineer.com Video footage by Chris Rasmussen, editing by Tim Rasmussen 2010年09月07日再生回数 288 |
![]() | ENGR480 2011 Flashlight Assembly System #2 The ENGR480 Manufacturing Systems class at Walla Walla University School of Engineering worked in teams of 4 for ten weeks to design and build a new single-cell LED flashlight and an automation system for assembling the flashlights. The flashlights use a Cree XRE LED and one LiFePO4 lithium cell, with a Hall effect switch and magnet to turn the LED on and off. The flashlight bodies were machined from aluminum bar stock with a Mori Seiki DuraTurn 2050 CNC lathe. Team #1 used pneumatic pick & place methods (hard automation), with an AutomationDirect PLC, Destaco/Robohand rotary cylinders and grippers, and various other pneumatic components. Photo and prox sensors and stepper motor were from AutomationDirect. They succeeded in completing stations for all the steps of assembly. The final step of screwing together the body with the nose required a person to hold the body, as feeding and holding mechanism for the body wasn't finished. engr.wallawalla.edu engr.wallawalla.edu http 2012年04月11日再生回数 22 |
![]() | ENGR480 2009 Flashlight Assembly System The ENGR480 Manufacturing Systems class at Walla Walla University had a new project for 2009. Teams of four senior ME students worked on designing and building an automation system for assembling small LED flashlights. The flashlights have an all-aluminum body, machined on our Mori Seiki Duraturn CNC lathe. The LED used is a Cree XRE, powered by one LiFePO4 cell. The automation system was to assemble the nose piece, rubber o-ring, acrylic lens, LED/heatsink module, magnet ring for turning the flashlight on and off, battery, and tailpiece. Due to various difficulties, only the first three components were successfully assembled in the automation system this year. engr.wallawalla.edu doyouthinklikeanengineer.com Video footage courtesy of Jason Osborne and team. 2009年06月13日再生回数 500 |
![]() | ENGR480 2011 Flashlight Assembly Automation Machine #1 The ENGR480 Manufacturing Systems class at Walla Walla University School of Engineering worked in teams of 4 for ten weeks to design and build a new single-cell LED flashlight and an automation system for assembling the flashlights. The flashlights use a Cree XRE LED and one LiFePO4 lithium cell, with a Hall effect switch and magnet to turn the LED on and off. The flashlight bodies were machined from aluminum bar stock with a Mori Seiki DuraTurn 2050 CNC lathe. Team #1 used pneumatic pick & place methods (hard automation), with an AutomationDirect PLC, Destaco/Robohand rotary cylinders and grippers, and various other pneumatic components. Photo and prox sensors and stepper motor were from AutomationDirect. They succeeded in completing stations for all the steps of assembly. The final step of screwing together the body with the nose required a person to hold the body, as feeding and holding mechanism for the body wasn't finished. engr.wallawalla.edu engr.wallawalla.edu http 2011年06月17日再生回数 219 |




